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Airflow Performance Simulator

Interactive visualization showing how dirt buildup impacts system capacity, energy use, and comfort
Interactive visualization - use the slider at the bottom to watch dirt buildup and performance impact in real-time
AIRFLOW
Return Air
Evaporator Coil
Restriction
Static ↑
Blower
Supply Air
Strong
Airflow Resistance
0.1 in.wg
Airflow (Breathing Room)
CFM
Delivered Cooling
tons
Extra Energy Cost
+$0.00 /day +$0.00 /month (Fan: W)
System Capacity
100%
Tip: Scrub the slider and watch the coil face load with dust first (left side), then airflow slows and capacity drops.
Clean
0.01–0.20
Loading
0.20–0.45
Restricted
0.45–0.70
Severe
0.70–1.00
Clean — low restriction
We're using static pressure as the "timeline" for how restriction builds.
📋 Technical Disclosure: Assumptions & Source Material

📊 Equipment Performance Data

  • Source: Manufacturer published performance tables for Lennox Elite Series variable-speed air handlers (models 4024–4060)
  • Data Points: CFM and motor wattage measurements at static pressures from 0.1 to 1.0 inches water column (in.wg)
  • Rated BTU: Factory-certified cooling capacity at AHRI test conditions (80°F DB, 67°F WB indoor / 95°F outdoor)
  • Note: Performance data represents laboratory conditions; field installations may vary based on ductwork design, installation quality, and local climate

💰 Energy Cost Calculation Assumptions

  • Electricity Rate: $0.158/kWh (15.8¢) — Phoenix-area residential average as of 2024 (APS and SRP combined average)
  • Baseline Runtime: 6 hours/day — typical summer daily runtime for a properly-sized system in Phoenix operating under design conditions
  • Runtime Compensation Model: System runtime increases proportionally to maintain comfort when capacity drops
    • If airflow drops to 70% of baseline → system runs ~43% longer (1/0.7 = 1.43×)
    • If airflow drops to 50% of baseline → system runs ~100% longer (1/0.5 = 2.0×)
  • Cost Calculation: Extra cost = (Dirty kWh/day - Clean kWh/day) × Rate
    • Clean baseline: (baselineWatts / 1000) × 6 hours
    • Dirty condition: (currentWatts / 1000) × (6 hours × runtimeFactor)

🔬 Physics & Engineering Model

  • Airflow Relationship: Linear correlation between CFM and delivered cooling capacity (BTU ∝ CFM)
  • Static Pressure: Direct measurement of system resistance; increases as filters/coils load with particulate matter
  • Fan Laws: Motor power increases with static pressure as blower works harder against restriction
  • Capacity Loss: (1 - currentCFM/baselineCFM) × 100%
  • Delivered Tonnage: (deliveredBTU / 12,000) — industry standard conversion
  • Blower Animation: Rotational speed decreases with increasing static pressure load (visual representation of fan curve behavior)

⚠️ Limitations & Disclaimers

  • Simulation Scope: This tool models indoor blower motor energy only; does not include compressor, auxiliary heat, or controls
  • Regional Variance: Electricity rates vary significantly by utility provider and rate plan; actual costs may differ
  • Usage Patterns: Actual runtime depends on thermostat setpoint, occupancy behavior, insulation quality, and outdoor temperature extremes
  • Maintenance Status: Assumes factory-fresh condition at 0.1 in.wg; actual "clean" baseline may vary based on ductwork design
  • System Sizing: Cost impacts scale with system size; larger systems (4-5 ton) consume more energy than smaller units (2-2.5 ton)
Engineering Note: This simulator is intended for educational demonstration and homeowner awareness. For precise energy audits or system diagnostics, contact a licensed HVAC professional with calibrated test equipment. All calculations follow ACCA Manual D and ASHRAE fundamentals for residential HVAC system performance.