Airflow Performance Simulator
Interactive visualization showing how dirt buildup impacts system capacity, energy use, and comfort
Interactive visualization - use the slider at the bottom to watch dirt buildup and performance impact in real-time
AIRFLOW →
Return Air
Evaporator Coil
Restriction
Static ↑
Blower
Supply Air
Strong
Airflow Resistance
Airflow (Breathing Room)
— CFM
Delivered Cooling
— tons
Extra Energy Cost
+$0.00 /day
+$0.00 /month
(Fan: —W)
System Capacity
Clean
0.01–0.20
Loading
0.20–0.45
Restricted
0.45–0.70
Severe
0.70–1.00
Clean — low restriction
Technical Disclosure: Assumptions & Source Material
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📊 Equipment Performance Data
- Source: Manufacturer published performance tables for Lennox Elite Series variable-speed air handlers (models 4024–4060)
- Data Points: CFM and motor wattage measurements at static pressures from 0.1 to 1.0 inches water column (in.wg)
- Rated BTU: Factory-certified cooling capacity at AHRI test conditions (80°F DB, 67°F WB indoor / 95°F outdoor)
- Note: Performance data represents laboratory conditions; field installations may vary based on ductwork design, installation quality, and local climate
💰 Energy Cost Calculation Assumptions
- Electricity Rate:
$0.158/kWh(15.8¢) — Phoenix-area residential average as of 2024 (APS and SRP combined average) - Baseline Runtime:
6 hours/day— typical summer daily runtime for a properly-sized system in Phoenix operating under design conditions - Runtime Compensation Model: System runtime increases proportionally to maintain comfort when capacity drops
- If airflow drops to 70% of baseline → system runs ~43% longer (1/0.7 = 1.43×)
- If airflow drops to 50% of baseline → system runs ~100% longer (1/0.5 = 2.0×)
- Cost Calculation: Extra cost = (Dirty kWh/day - Clean kWh/day) × Rate
- Clean baseline:
(baselineWatts / 1000) × 6 hours - Dirty condition:
(currentWatts / 1000) × (6 hours × runtimeFactor)
- Clean baseline:
🔬 Physics & Engineering Model
- Airflow Relationship: Linear correlation between CFM and delivered cooling capacity (BTU ∝ CFM)
- Static Pressure: Direct measurement of system resistance; increases as filters/coils load with particulate matter
- Fan Laws: Motor power increases with static pressure as blower works harder against restriction
- Capacity Loss:
(1 - currentCFM/baselineCFM) × 100% - Delivered Tonnage:
(deliveredBTU / 12,000)— industry standard conversion - Blower Animation: Rotational speed decreases with increasing static pressure load (visual representation of fan curve behavior)
⚠️ Limitations & Disclaimers
- Simulation Scope: This tool models indoor blower motor energy only; does not include compressor, auxiliary heat, or controls
- Regional Variance: Electricity rates vary significantly by utility provider and rate plan; actual costs may differ
- Usage Patterns: Actual runtime depends on thermostat setpoint, occupancy behavior, insulation quality, and outdoor temperature extremes
- Maintenance Status: Assumes factory-fresh condition at 0.1 in.wg; actual "clean" baseline may vary based on ductwork design
- System Sizing: Cost impacts scale with system size; larger systems (4-5 ton) consume more energy than smaller units (2-2.5 ton)
Engineering Note: This simulator is intended for educational demonstration and homeowner awareness. For precise energy audits or system diagnostics, contact a licensed HVAC professional with calibrated test equipment. All calculations follow ACCA Manual D and ASHRAE fundamentals for residential HVAC system performance.